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Machine 13859 — HMPS 8000 De-palletiser
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One asset is wired up for the demo. The second card shows how the experience generalises.
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ASSET 13859
HMPS 8000 De-palletiser
ABB-robot de- and re-palletiser cell. 41pp manual + 15pp electrical drawings ingested.
184queries · 30 days
4h 32mdowntime saved · this week
82%resolved by AI
Coming soon
ASSET 13858
HMPS 5000 Case Packer + 8000 Palletiser
93pp manual with structured fault chapter + 31pp drawings. Pipeline generalisation test, post-MVP.
—queries
—downtime saved
—resolution rate
Describe what's happening on the machine.
Type a fault code, paste an HMI message, or upload a photo of the screen. I'll cross-check the PLC, SOPs, and OEM manual before guiding you.
Or pick one of the three scripted scenarios in the left panel to see the demo flow.
Sources cited from PLC tags, SOPs, and OEM manual ingested for asset 13859.
Asset 13859 — operations summary
Pitch artifact for plant management. All values illustrative.
Downtime saved
4h 32m
28% vs. last week
Faults resolved
28
6 more than last week
AI resolution rate
82%
5pp vs. last week
Avg. time-to-resolve
6m 18s
1m 04s faster
Downtime saved — last 8 weeks
minutes · current week in orangeSource mix
this week45%PLC logic
30%SOPs
25%OEM manual
Recent faults
last 24 hours| Time | Asset | Fault | Outcome | Duration | Operator |
|---|---|---|---|---|---|
| 09:42 | 13859 | F47 · Outfeed conveyor stopped | AI resolved | 4m 12s | Carl O. |
| 08:18 | 13859 | E-2103 · Robot home-position fault | AI resolved | 7m 03s | Mei L. |
| 07:55 | 13859 | Operator query — guard interlock | Escalated · safety | — | Mei L. |
| 06:42 | 13859 | F12 · Infeed jam | AI resolved | 3m 28s | Carl O. |
| 06:15 | 13859 | F33 · Vacuum pressure low | Escalated · maintenance | 22m 11s | Carl O. |
| 05:48 | 13859 | F09 · Stack height sensor | AI resolved | 2m 41s | Night shift |
Machine onboarding
How a new asset gets brought online. Each step ingests a different source so the agent has something to ground answers in.
Asset 13859 · HMPS 8000 De-palletiser · Big Dog plant
Onboarded 2026-04-23 · 3 of 4 steps complete
Done
1
Upload OEM manual
Structure-aware chunker with fault-table parser. PDF text + image-only pages handled.
HMPS-8000-manual.pdf
41pp · 184 chunks · ingested 2026-04-23
Done
2
Parse fault chapter
Chapter 11-style fault tables get pulled into a structured table for direct lookup by fault number.
47 fault entries
extracted from §11 · reviewed
Awaiting
3
Import PLC L5X
Studio 5000 export. Tags, routines, rungs, and fault-code maps become a structured graph.
Awaiting export from HMPS
Operator agent runs in manuals-only mode until L5X arrives
Done
4
Assign operators
Operator PIN list scoped to this asset. Sessions logged per-operator for the dashboard.
3 operators assigned
Carl O. · Mei L. · Night shift
Recent admin activity
2026-04-26 15:42
Craig A.
Re-ingested
RobotRecovery-v3.2.pdf (SOP) · 14 chunks updated
2026-04-25 09:18
Craig A.
Added operator PIN
**** · assigned to asset 13859
2026-04-24 11:03
System
Vision pipeline auto-ran on 15 electrical drawing pages · 87 components captioned
2026-04-23 16:50
Craig A.
Created machine 13859 · uploaded HMPS 8000 manual · parsed 47 fault entries